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M-20 OIL
SEPARATORS
HERE IS SOME BACKGROUND
1. Wet Vacuum Pumps:
All airplanes with gyro instruments have vacuum pumps driving the gyros.
The early design of vacuum pump is lubricated and cooled by a flow of
engine oil, thus called wet pumps. The vacuum produced on the suction side
of the pump expels air on the output side, along with the oil. The oil
returns to the engine, but the air, if returned with the oil could cause
foaming, so it is expelled through a separator.
2. Wet Pump Separators:
Various designs of air/oil separators for wet pumps have been used
throughout the history of flying, but none have ever worked very well.
Small separators allow the air to escape through a pecan sized open vent
fitting, others use a large canister to hold the oil as the air escapes.
Both allow the escaping air to “spit” oil all over the engine compartment.
This oily mess drove the industry to switch to “dry” vacuum pumps,
although some owners have stayed with the wet design.
3. Dry Vacuum Pumps:
These do not use oil. The pump vanes are graphite, which is
self-lubricating. It, also, wears quickly and is highly subject to instant
failure without warning. They do run free of oil discharge, instead blow
carbon dust throughout the engine compartment. Useful life is said
to be from 1 to 700 hours. Their unreliability and repeated replacement
are major safety and cost concerns
of pilots.
Wet pumps are extremely reliable, still running after 35 years, so they
have devotees who will not give them up. Our new Model 600 WP separator
for wet pumps works very well, partially because it confines the spitting
to its internals . See 5, below.
4. Crankcase Breather Air/Oil Separators:
Our Model 300 and 400 series of separators for crankcase breathers use a
different principle. Breather air is ladened with both oil mist and water
vapor. The oil mist is from pumping and splashing the oil in the
crankcase. The water vapor comes from boiling off the humidity and the
combustion by-products, which under normal pressure, blow by the piston
rings and valve guides into the crankcase. Our separators for the
crankcase breathers collect and liquefy the oil mist, returning it,
drop-by-drop, to the
engine. The water vapor remains in suspension and exits with the air.
5. Wet Vacuum Pump Oil Separators – How They Work
Our wet pump separator takes the oil and air into its primary chamber. The
oil, as it is separated, falls to the bottom and drains out the oil return
line. The high pressure air vents overboard leaving the oil chamber
pressure free. All the oil spitting is self-contained.
The principles and the air pressures for the two types are so different that the functions
cannot be combined successfully. The old-fashioned attempts to
combine them have failed.
I hope this helps for the basic understanding of air/oil separators.
~ Bill Sandman ~
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